Production capacity: 50million
Number of employees：2000 +
Floor area：420000 m²
HUZHOU NANYANG ELECTRIC-MOTOR CO.,LTD
Nanyang Advantages
R&D
In Nanyang, R&D is not a back-office department but the "main engine" of the enterprise. Every year, we directly inject 5.6% of our revenue into a 1,200-square-meter science and technology innovation center: 30 multi physics field laboratories, a full-condition warehouse ranging from -40 ℃ to 180 ℃, and an NVH silent room that operates around the clock. Backed by five joint laboratories of Harbin Institute of Technology, Southeast University and others, with over 30 undergraduate and postgraduate talents flowing in a "revolving door" style, and expert advisory teams stationed in Japan and South Korea, it ensures that every current commutation in Nanyang leads the industry by half a step. 2030 goals: Efficiency 98%, power density increased by another 35%, cumulative patents over 200, ensuring that the 60 million Nanyang motors worldwide continue to evolve and never become outdated
The full industrial chain
The full industrial chain advantage of Nanyang Motor can be summarized in one sentence: From enameled wire to complete machines, all key components are made by itself. We have our own self-made bases for electromagnetic wires, cores, die-casting, injection molding and sheet metal. We absorb the increase in raw material prices internally, reducing costs by 7-9% directly. The three screens of automation, intelligence and informatization are interconnected. Over 3,000 process parameters are warned within seconds. The same standards and quality are provided in four factories worldwide. The annual production capacity of household motors is 53 million units and that of automotive motors is 600,000 units. Large orders are concentrated while small ones are flexible. Customers just need to remember: With the same performance, Nanyang is always one week faster, one yuan cheaper and one degree more stable.
Automation
Machines can learn and upgrade. The Umini-Pin flat wire production line can switch between Hair-pin and X-Pin in 5 minutes, and laser welding is completed in one go with a yield rate of 98%. AGV shuttle transportation, low inventory in high-rise warehouses; The production line collects 2,000 sets of data in real time and responds promptly to early warnings of production line defects. The model change has been reduced from one hour to 30 minutes, with an average daily output of 200 units per person and a PPM control of 300 - the machines are running more steadily, and people are more focused on key decisions.
Mold
The strategic mold center in Nanyang, manufacturing the "mother body" for motors. 10 machining centers, 8 slow wire machines, 6 mirror surface discharge machines, equipped with Hexagon three-coordinate measuring machines, with dimensional tolerance stable control within ± 0.003mm. Six mold flow analysts with over 10 years of experience used Moldflow to calculate deformation, shrinkage and trapped air in advance, with a one-time mold trial pass rate of ≥97%. The motor core, end cover and shell molds are all self-developed and self-produced. The design, manufacturing and testing are in a closed loop, and the model change cycle is shortened by 7 days compared with external cooperation. The precision of molds in Nanyang is the starting point of motor quality.
Expert advisor
Nanyang Electric regards the "external brain" as the "internal brain". There are 4 resident experts in Japan and South Korea, 6 university professors who have signed contracts based on research projects, and an international Fellow will conduct online reviews. Electromagnetic, thermal management, low-dysprosium magnetic steel, AI simulation... Each difficult problem is stamped by a designated person. The achievements are patented. Last year, the consultant participated in 20% of the new products, and the unit cost was further reduced by 5%. Global professional brain, signed with a Nanyang work license.
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